Step: 1
Supplies & Cut List:
• 2 – 4x4x8 posts
• 1 – 4x4x10 post
• 1 – 1x10x6 board
• 1 – 2x10x8 board
• 1 – 1x2x6 board
• 1 – 1x4x6 board
• Wood glue
• 1 ¼” finish nails
• 2 ½” wood screws
• 2” wood screws
• 2 – 4x4 post bases
• Quik set concrete
• 6 – 1/2” x 6” lag screws
Cut List:
• 8 – 1x10 @ 7” both ends 45 miter not parallel (base sides)
• 2 – 5 ½” x 5 ½” (base bottom)
• 2 – 2x10 @ 9 ½” (base)
• 8 – 1x2 @ 7” both ends 45 miter not parallel (trim)
• 2 – 4x4 @ 80” (posts)
• 8 – 1x4 @ 5 ½” both ends 45 miter not parallel (collar)
• 1 – 4x4 @ 96” (top)
• 2 – 4x4 @ 18 3/8” both ends 45 miter not parallel (corner supports)
Step: 2
Attach the base sides to the base bottom using wood glue and 1 ¼” finish nails.
Step: 3
Complete the base by attaching the other two sides to the each other and the base using wood glue and 1 ¼” finish nails.
Step: 4
Attach the base box to the base using wood glue and 2 ½” countersunk wood screws from underneath.
Step: 5
Place a plastic bag into the base and then fill almost to the top with quik setting concrete. Insert the post base into the concrete keeping the hardware centered. Let dry.
Step: 6
Attach top trim to the base using wood glue and 1 ¼” finish nails.
Step: 7
Attach post to the hardware post base using 2” wood screws.
Step: 8
Construct the post collar separately using wood glue and 1 ¼” finish nails then slide down over the hardware. There will be a ¼” gap between the collar and the post, the collar is acting as a cover for the post base hardware.
Step: 9
Predrill holes for the lag screws and predrill countersink area for lag head. Place top beam in position and secure using lag screws.
Step: 10
Predrill holes for lag screws. Place corner supports in position and attach using lag screws (add a quick finish nail to hold while tightening screws).