Step: 1
ASSEMBLE BASE:
Layout a natural curve (same on both sides). Then, using a
jigsaw cut out bottom as shown.
Step: 2
Assemble the base as
shown using wood glue
and 1¼” screws (predrill
holes using 7/64”
drill bit) or use brad
nails (not all shown).
Helpful Hint: Prior to assembly, any exposed
plywood edges should be edge
banded. Also consider your finish and
how to work that into the assembly
most efficiently.
Step: 3
INSTALL CONSOLE:
Start by
attaching the
upper shelf
and vertical
panels using
wood glue and
1¼” screws
(pre-drill holes
using 7/64”
drill bit) or use
brad nails.
Step: 4
Apply wood glue and place upper shelf and verticals, check
square and secure with 1¼” screws (pre-drill holes using
7/64” drill bit) or use brad nails. Then, install shelves with
wood glue and 1¼” screws or brad nails.
Step: 5
INSTALL CASTERS AND DOOR:
Trim door as required to fit, edge band, install knob or drill
hole and install using desired hinges.
Step: 6
ASSEMBLE BAR DOOR #1:
Assemble the door as shown using wood glue and 1¼”
screws (pre-drill holes using 7/64” drill bit) or use brad
nails (not all shown).
Step: 7
ASSEMBLE BAR DOOR #2:
Assemble the door as shown using wood glue and 1¼”
screws (pre-drill holes using 7/64” drill bit) or use brad
nails (not all shown).
Step: 8
ATTACH DOOR CASTERS:
Secure 3½” x 6” spacers using wood glue and 1¼” screws
(pre-drill holes using 7/64” drill bit) or use brad nails. Then,
install casters using 1¼” washer head screws.
Step: 9
INSTALL BAR DOORS:
Cut continuous hinges to 25”. Shim doors to correct height,
then pre-drill and install hinges with included hardware.
Step: 10
INSTALL LEAFS:
Cut continuous hinges to 18”. Pre-drill and install hinges
with included hardware. Then add 1/8” thick bumpers to
allow correct spacing when closed.